Vitrified Bond Diamond Grinding Wheels
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Description
Vitrified Bond Diamond Grinding Wheels
Primary Applications
- Tungsten Carbide & PCD/PCBN Tools: Precision profile grinding, flute grinding, and edge preparation
- Ceramics & Advanced Materials: Technical ceramics, zirconia, alumina, and semiconductor components
- Optical & Glass Industry: High-precision shaping and edging of optical glass, sapphire, and quartz
- Automotive & Aerospace: Grinding of thermal spray coatings, engine components, and composite materials
- Others: Bearing raceways, mold & die components, and high-accuracy form grinding
Available Sizes & Specifications
Uking Diamond offers a wide range of Vitrified Diamond Grinding Wheels in standard and custom configurations.
Small & Medium Size Series
| Diameter (D) | Hole Diameter (d) | Height (H) | Basal Height (dH) | Disc Width (W) | Grinding Thickness (X) | Grain Size | Concentration |
| 50 mm | 13 mm | 25 mm | 6 mm | 5, 6 mm | 5, 8 mm | Upon request | Upon request |
| 75 mm | 20 mm | 30 mm | 10 mm | 5, 6 mm | 5, 8 mm | Upon request | Upon request |
| 150 mm | 32, 40 mm | 35, 40 mm | 15 mm | 5, 10, 15 mm | 5, 8, 10 mm | Upon request | Upon request |
| 250 mm | 215 mm | 50 mm | / | 8, 10, 15 mm | 5, 8, 10 mm | Upon request | Upon request |
Large Size Series
| Diameter (D) | Hole Diameter (d) | Height (H) | Basal Height (dH) | Disc Width (W) | Grinding Thickness (X) | Grain Size | Concentration |
| 350 mm | 240 mm | 75 mm | 15 mm | 8, 10 mm | 5, 8 mm | Upon request | Upon request |
| 350 mm | 300 mm | 30 mm | 10 mm | 10 mm | 6 mm | Upon request | Upon request |
| 400 mm | 340 mm | 30 mm | 5 mm | 5, 10, 14 mm | 5, 8 mm | Upon request | Upon request |
| 400 mm | 353 mm | 25 mm | 8 mm | 5, 10, 14 mm | 5, 8 mm | Upon request | Upon request |
| 400 mm | 368 mm | 30 mm | 6 mm | 5, 10, 14 mm | 5, 8 mm | Upon request | Upon request |
Note: We design and manufacture all kinds of non-standard vitrified diamond grinding wheels according to your specific requirements.
1. Core Advantages of Vitrified Bond Technology
Vitrified diamond wheels offer a rigid ceramic bond structure that provides superior performance compared to resin bonds in demanding applications:
- Excellent Form Retention: Maintains precise wheel geometry over long production runs with minimal dressing
- High Grinding Efficiency: Aggressive material removal rates while maintaining tight tolerances
- Longer Wheel Life: Higher bond strength allows higher wheel speeds and deeper cuts
- Superior Thermal Stability: Withstands high grinding temperatures without bond degradation
- Good Chip Clearance: Porous structure improves coolant flow and chip evacuation
2. Uking Proprietary Vitrified Formulation Advantages
- Advanced ceramic bond system with optimized glass phase and high diamond retention
- Precisely controlled porosity for balanced sharpness and wheel life
- Every wheel is dynamically balanced and laser-inspected for runout to ensure vibration-free performance at high RPM
- Available in multiple bond grades (soft, medium, hard) to match your material and process
Why Choose Uking Diamond Vitrified Diamond Grinding Wheels?
- Superior Profile Accuracy: Maintains complex geometries with minimal deviation over extended runs
- Reduced Downtime: Longer dressing intervals and extended wheel life lower total cost per part
- High Process Stability: Consistent performance across large production batches
- Competitive Value: 20 years of superhard materials expertise from Henan, China delivers premium performance at excellent pricing
- Rapid Customization: Fast turnaround on custom profiles and specifications for urgent projects
Experiencing frequent wheel dressing, poor form retention, or inconsistent tolerances in your precision grinding operations?
Stop compromising productivity with inferior grinding wheels. Uking Diamond combines advanced vitrified bond technology with 20 years of manufacturing excellence in China’s superhard materials hub to provide global manufacturers with high-performance Vitrified Diamond Grinding Wheels that maximize uptime and part quality.
Activate Your Vitrified Grinding Wheel Validation Program Today Contact our Global Tooling Engineering Division with the following information:
- Required wheel shape, dimensions, and profile (e.g., 1A1 200×20×32)
- Workpiece material and grinding parameters
- Current challenges (e.g., frequent dressing, form loss, or low MRR)
We will promptly arrange a factory direct trial batch at wholesale pricing. 100% of the trial cost will be fully credited toward your first bulk commercial order.
[Contact Uking Diamond Global Tooling Desk for Custom Vitrified Diamond Grinding Wheel Quote Now]
